Learn pneumatic components, control circuits, maintenance, and industrial applications through practical laboratory sessions.

Course Information

✅Advanced Hydraulics

Level	Advanced
Duration	5 Days
Delivery Mode	Classroom / Corporate
Practical sessions	Theoretical Sessions + Software circuit simulations
Next Batch	On request
Course Fee (Per trainee per course)	₹9,000 + GST* (or “Contact for quotation”)
Seats Available	08
Certificate	Yes

Note:

*GSTIN: 29AADCF0201A1ZJ

*SAC Code: 999293 (Commercial Training and Coaching Services)

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Course Overview

This advanced course explores the design, operation, performance, and troubleshooting of modern hydraulic systems used in high-performance industrial and mobile equipment. It is designed for engineers and technicians who wish to develop a deeper understanding of advanced fluid power technologies, including hydrostatic transmissions, load sensing systems, proportional valves, servo valves, and cartridge valve systems. Through engineering analysis and software-based circuit simulation, participants learn how these technologies improve machine performance, energy efficiency, and system reliability.

The course provides learning path for participants who wish to progress to our hydraulic system design programme.

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Advanced Topics Covered

• Hydrostatic Transmissions
• Load Sensing Systems
• Proportional Valve Technology
• Servo Valve Technology
• Cartridge Valve Systems

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Typical Industrial Applications

Participants will understand advanced hydraulic systems used in:

Mobile Applications

• Agricultural machinery
• Tractors
• Excavators
• Cranes
• Construction equipment
• Marine winches

Industrial Applications

• Injection moulding machines
• High-tonnage presses
• Flight simulators
• Industrial automation systems

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Learning Outcomes

After successfully completing this course, participants will be able to:

✔ Analyze the operation of open- and closed-circuit hydrostatic transmission systems.

✔ Explain the working principles of load sensing hydraulic systems.

✔ Understand the application of proportional and servo valve technologies.

✔ Analyze cartridge valve circuits used for pressure and flow control.

✔ Apply engineering principles to analyze and troubleshoot advanced industrial and mobile hydraulic systems.

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Who Should Attend

Anyone with a technical background is welcome to join our courses! That said, we especially encourage technicians, professionals, and engineers in these areas to take full advantage of what we offer. The course is particularly valuable for engineers involved in the design, maintenance, troubleshooting, commissioning, and optimization of modern hydraulic systems.

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Prerequisites

A basic knowledge of industrial hydraulic systems is required. A technical background in engineering, diploma, ITI, industrial maintenance, or related technical disciplines is beneficial. Basic familiarity with electrical controls is helpful but not essential.

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Course Content

Module 1

Open-circuit and closed-circuit hydrostatic transmissions

Module 2

Variable-displacement pumps, Hydraulic motors, and charge pumps

Module 3

Main-loop, charge pump system, flushing system, and high-pressure PRVs

Module 4

Load sensing systems – Load-sensing pumps, compensators, and load-sensing directional control valves

Module 5

Electro-hydraulic proportional valve systems (Input elements, electronic control units, Proportional solenoids, proportional valves, and hydraulic systems, performance characteristics)

Module 6

Electro-hydraulic servo valve systems (Input elements, electronic control units, Torque motors, servo valves, and hydraulic systems

Module 7

Performance characteristics of proportional valves and servo valves – Step input response and frequency response

Module 8

Cartridge valve systems (Inserts, manifolds, control covers, 3/2 and 4/2 solenoid valves, and interfacing covers)

Module 9

Single-function and multi-function cartridge valves

Module 10

Bridge circuits with cartridge valves

Module 11

Cartridge valve circuits with flow control functions and pressure control functions

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Engineering Analysis & Circuit Simulation

Because advanced hydraulic systems are often integrated into specialized industrial and mobile machinery, this course emphasizes engineering analysis, industrial circuit interpretation, and software-based simulation. Participants develop the ability to understand system operation, diagnose performance issues, and analyze advanced hydraulic circuits.

• Variable-displacement pumps
• Hydraulic motors
• Charge pumps
• Check valves
• Pressure relief valves
• Hot oil shuttle valves
• Flushing module
• Cross-port High-pressure PRVs
• Load-sensing pumps,
• Pressure-flow compensators
• High-pressure compensator
• Load-sensing directional control valves
• Proportional Valves
• Potentiometers and joysticks
• Electronic control unit
• Sensors and transducers (LVDT, Linear potentiometers, and encoders)
• Cartridge valves
• 3/2 and 4/2 Directional control valves
• Control covers and interfacing covers
• Circuit simulation

Participants also analyze representative industrial and mobile hydraulic circuits to understand system integration, fault diagnosis, and performance optimization.

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Training Methodology

Through theoretical inputs, software simulations, technical publications, and industry-oriented teaching, we help participants develop engineering analysis, diagnostic, and problem-solving skills that can be confidently applied to industrial and mobile hydraulic systems.

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Why Choose This Course?

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Frequently Asked Questions

Do I need prior experience?

Yes. A basic knowledge of industrial hydraulic systems.

Can organizations request customized training?

Yes. Training can be tailored to your equipment and operational requirements.

Are practical sessions included?

The course emphasizes engineering analysis through software-based hydraulic circuit simulation and interpretation of real industrial hydraulic systems.

Are course materials provided?

Yes. Comprehensive course notes and supporting learning materials are provided to all participants.

Will I receive a certificate?

Yes. Participants receive a certificate upon successful completion of the programme.

Course Enquiry & Registration

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Contact Information

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🕒 Office Hours

Monday to Saturday

9.00 am to 5.00 pm

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