Learn how to design safe, efficient, and reliable hydraulic systems by selecting and sizing components to meet functional, performance, energy efficiency, and safety requirements.

Course Information

✅Design of Hydraulic Systems

Level	Advanced
Duration	4 Days
Delivery Mode	Classroom / Corporate
Engineering Design Exercises	Multiple Industrial Design Problems
Next Batch	On request
Course Fee (Per trainee per course)	₹7,000 + GST* (or “Contact for quotation”)
Seats Available	08
Certificate	Yes

Note:

*GSTIN: 29AADCF0201A1ZJ

*SAC Code: 999293 (Commercial Training and Coaching Services)

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Course Overview

Designing an effective hydraulic system requires more than selecting components. It involves understanding the application, determining performance requirements, performing engineering calculations, selecting and sizing components, optimizing energy efficiency, and integrating all elements into a reliable, safe, and maintainable hydraulic system.

This course guides participants through the complete hydraulic system design process—from requirement analysis and component sizing to circuit development, system evaluation, and engineering documentation using practical design examples.

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Typical Industrial Applications

Participants learn electro-pneumatic sequence control techniques widely used in:

• Automated assembly machines
• Packaging equipment
• Material handling systems
• Pick-and-place automation
• Transfer mechanisms
• Automatic drilling and machining fixtures
• Industrial automation systems

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Learning Outcomes

After successfully completing this course, participants will be able to:

✔ Analyze application requirements and prepare hydraulic system specifications.

✔ Apply engineering calculations for hydraulic system design.

✔ Select and size pumps, cylinders, motors, valves, accumulators, and conductors.

✔ Interpret manufacturers’ technical data and performance curves.

✔ Design hydraulic circuits for single- and multiple-actuator systems.

✔ Design hydraulic piping systems.

✔ Prepare bills of materials and engineering documentation.

✔ Evaluate system performance, efficiency, reliability, and safety.

✔ Optimize hydraulic systems for industrial and mobile applications.

Who Should Attend

Anyone with a technical background is welcome to join our courses! That said, we especially encourage, professionals, engineers, faculty members, and engineering students to take full advantage of what we offer.

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Prerequisites

Knowledge of basic and advanced hydraulics is required. A technical background such as engineering, diploma, industrial maintenance, or related technical experience is beneficial.

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Course Content

Module 1

Design Considerations

Module 2

Review of Mechanics

Module 3

Hydraulic Fundamentals

Module 4

Hydraulic Fluids, Viscosity Comparison

Module 5

Hydraulic Filters, Filtration Levels in Hydraulic Fluids

Module 6

Hydraulic Reservoirs: Standard Sizes, Heat Load Calculations, and Heat Exchanger Selection

Module 7

Hydraulic Pumps: Selection, Performance Characteristics, and Design Calculations

Module 8

Hydraulic Cylinders: Sizing and Design Calculations

Module 9

Hydraulic Motors: Selection and Design Calculations

Module 10

Flow Rate Coefficient of Control Valves

Module 11

Hydraulic Accumulator Sizing

Module 12

Hydraulic Conductors: Sizing and Flow Calculations

Module 13

Design of Hydraulic Piping

Module 14

Steps for Hydraulic System Design

Module 15

Design Example 1

Module 16

Design Example 2

Module 17

Design Example 3

Module 18

Design Example 4

Module 19

Pump Data

Module 20

Hydraulic Motor Data

Module 21

Hydraulic Cylinder Data

Module 22

Fluid Conductor Data

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Engineering Design Exercises

Requirement Analysis

• Analyze application requirements
• Prepare system specifications

Component Selection & Sizing

• Pump selection
• Cylinder sizing
• Motor selection
• Accumulator sizing
• Valve selection
• Conductor sizing

System Development

• Circuit development
• Software simulation
• Performance evaluation
• Bill of materials
• System integration

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Hydraulic Design Workflow

Training Methodology

Through engineering calculations, design exercises, software simulation, technical publications, and industry-oriented teaching, participants develop the analytical and practical skills required to design reliable hydraulic systems for industrial and mobile applications.

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Typical Design Projects

Participants develop hydraulic designs for:

• Hydraulic power units
• Industrial presses
• Material handling systems
• Machine tools
• Mobile hydraulic equipment
• Lifting systems
• Hydraulic fixtures
• Industrial automation systems

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Why Choose This Course?

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Frequently Asked Questions

Do I need prior experience?

Yes. Knowledge of basic and advanced hydraulics is recommended.

Can organizations request customized training?

Yes. Training can be tailored to your equipment and operational requirements.

Are practical sessions included?

The course emphasizes engineering design exercises, software simulation, and practical design projects rather than conventional laboratory experiments.

Are course materials provided?

Yes. Comprehensive course notes and supporting learning materials are provided to all participants.

Will I receive a certificate?

Yes. Participants receive a certificate upon successful completion of the programme.

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Course Enquiry & Registration

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Contact Information

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🕒 Office Hours

Monday to Saturday

9.00 am to 5.00 pm

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